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Monday, March 7, 2011

WHITE WESTINGHOUSE KANSAS IW0456C4HZ CHASSIS F5-02 F6-02 INTERNAL VIEW.



















































This chassis was reliable and lasted long.

(Note that the SMPS Transformer is broken but even in this poor conditions the set is starting and running noisily.)

This Formenti CHASSIS F5-02 F6-02 was fitted in sets from 20 to 27 Inches screen formats and even in stereo versions with teletext feature.

The only frequent fault was located in the EHT Line transformer which was failing often, thi here is already replaced with an equivalent made by S.I.C.T.E an Italian Industry still active.

The power supply is based around the TDA4601

- VIDEO CHROMA PROCESSING WITH TDA3300 (MOTOROLA)

- AUDIO UNIT WITH TBA120T AND TDA2006




















- PLL SYNTHESIZER TUNING AND CONTROLS WITH ZC84222 IFI4004 (MOTOROLA)
MC144111 (MOTOROLA)

CMOS LSI
The MC144110 and MC144111 are low–cost 6–bit D/A converters with serial
interface ports to provide communication with CMOS microprocessors and
microcomputers. The MC144110 contains six static D/A converters; the
MC144111 contains four converters.
Due to a unique feature of these DACs, the user is permitted easy scaling of
the analog outputs of a system. Over a 5 to 15 V supply range, these DACs may
be directly interfaced to CMOS MPUs operating at 5 V.
• Direct R–2R Network Outputs
• Buffered Emitter–Follower Outputs
• Serial Data Input
• Digital Data Output Facilitates Cascading
• Direct Interface to CMOS mP
• Wide Operating Voltage Range: 4.5 to 15 V
• Wide Operating Temperature Range: 0 to 85°C


+ MCM2802 (Parallel Electrically-Erasable PROM (EEPROM) (MOTOROLA) + UAA2000 (MOTOROLA)



Power supply is based on TDA4601d (SIEMENS)

TDA4601 Operation. * The TDA4601 device is a single in line, 9 pin chip. Its predecessor was the TDA4600 device, the TDA4601 however has improved switching, better protection and cooler running. The (SIEMENS) TDA4601 power supply is a fairly standard parallel chopper switch mode type, which operates on the same basic principle as a line output stage. It is turned on and off by a square wave drive pulse, when switched on energy is stored in the chopper transformer primary winding in the form of a magnetic flux; when the chopper is turned off the magnetic flux collapses, causing a large back emf to be produced. At the secondary side of the chopper transformer this is rectified and smoothed for H.T. supply purposes. The advantage of this type of supply is that the high chopping frequency (20 to 70 KHz according to load) allows the use of relatively small H.T. smoothing capacitors making smoothing easier. Also should the chopper device go short circuit there is no H.T. output. In order to start up the TDA4601 I.C. an initial supply of 9v is required at pin 9, this voltage is sourced via R818 and D805 from the AC side of the bridge rectifier D801, also pin 5 requires a +Ve bias for the internal logic block. (On some sets pin 5 is used for standby switching). Once the power supply is up and running, the voltage on pin 9 is increased to 16v and maintained at this level by D807 and C820 acting as a half wave rectifier and smoothing circuit. PIN DESCRIPTIONS Pin 1 This is a 4v reference produced within the I.C. Pin 2 This pin detects the exact point at which energy stored in the chopper transformer collapses to zero via R824 and R825, and allows Q1 to deliver drive volts to the chopper transistor. It also opens the switch at pin 4 allowing the external capacitor C813 to charge from its external feed resistor R810. Pin 3 H.T. control/feedback via photo coupler D830. The voltage at this pin controls the on time of the chopper transistor and hence the output voltage. Normally it runs at Approximately 2v and regulates H.T. by sensing a proportion of the +4v reference at pin 1, offset by conduction of the photo coupler D830 which acts like a variable resistor. An increase in the conduction of transistor D830 and therefor a reduction of its resistance will cause a corresponding reduction of the positive voltage at Pin 3. A decrease in this voltage will result in a shorter on time for the chopper transistor and therefor a lowering of the output voltage and vice versa, oscillation frequency also varies according to load, the higher the load the lower the frequency etc. should the voltage at pin 3 exceed 2.3v an internal flip flop is triggered causing the chopper drive mark space ratio to extend to 244 (off time) to 1 (on time), the chip is now in over volts trip condition. Pin 4 At this pin a sawtooth waveform is generated which simulates chopper current, it is produced by a time constant network R810 and C813. C813 charges when the chopper is on and is discharged when the chopper is off, by an internal switch strapping pin 4 to the internal +2v reference, see Fig 2. The amplitude of the ramp is proportional to chopper drive. In an overload condition it reaches 4v amplitude at which point chopper drive is reduced to a mark-space ratio of 13 to 1, the chip is then in over current trip. The I.C. can easily withstand a short circuit on the H.T. rail and in such a case the power supply simply squegs quietly. Pin 4 is protected by internal protection components which limit the maximum voltage at this pin to 6.5v. Should a fault occur in either of the time constant components, then the chopper transistor will probably be destroyed. Pin 5 This pin can be used for remote control on/off switching of the power supply, it is normally held at about +7v and will cause the chip to enter standby mode if it falls below 2v. Pin 6 Ground. Pin 7 Chopper switch off pin. This pin clamps the chopper drive voltage to 1.6v in order to switch off the chopper. Pin 8 Chopper base current output drive pin. Pin 9 L.T. pin, approximately 9v under start-up conditions and 16v during normal running, Current consumption of the I.C. is typically 135mA. The voltage at this pin must reach 6.7v in order for the chip to start-up.



- VIDEO CHROMA PROCESSING WITH TDA3300 (MOTOROLA)


TDA3300 3301 TV COLOR PROCESSOR

This device will accept a PAL or NTSC composite video signal and output the
three color signals, needing only a simple driver amplifier to interface to the pic-
ture tube. The provision of high bandwidth on-screen display inputs makes it
suitable for text display, TV games, cameras, etc. The TDA3301 B has user con»
trol laws, and also a phase shift control which operates in PAL, as well as NTSC.
0 Automatic Black Level Setup
0 Beam Current Limiting
0 Uses Inexpensive 4.43 MHZ to 3.58 MHz Crystal
0 No Oscillator Adjustment Required
0 Three OSD Inputs Plus Fast Blanking Input
0 Four DC, High Impedance User Controls
0 lnterlaces with TDA33030B SECAM Adaptor
0 Single 12 V Supply
0 Low Dissipation, Typically 600 mW
The brilliance control operates by adding a pedestal to the output
signals. The amplitude of the pedestal is controlled by Pin 30.
During CRT beam current sampling a standard pedestal is
substituted, its value being equivalent tothe value given by V30 Nom
Brightness at black level with V30 Nom is given by the sum of three gun
currents at the sampling level, i.e. 3x20 |.1A with 100 k reference
resistors on Pins 16, 19, and 22.
During picture blanking the brilliance pedestal is zero; therefore, the
output voltage during blanking is always the minimum brilliance black
level (Note: Signal channels are also gain blanked).

Chrominance Decoder
The chrominance decoder section of the TDA3301 B
consists of the following blocks:
Phase-locked reference oscillator;
Phase-locked 90 degree servo loop;
U and V axis decoders
ACC detector and identification detector; .
Identification circuits and PAL bistable; .
Color difference filters and matrixes with fast blanking
Circuits.
The major design considerations apart from optimum
performance were:
o A minimum number of factory adjustments,
o A minimum number of external components,
0 Compatibility with SECAM adapter TDA3030B,
0 Low dissipation,
0 Use of a standard 4.433618 Mhz crystal rather
than a 2.0 fc crystal with a divider.

The crystal VCO is of the phase shift variety in which the
frequency is controlled by varying the phase of the feedback.
A great deal of care was taken to ensure that the oscillator loop
gain and the crystal loading impedance were held constant in
order to ensure that the circuit functions well with low grade
crystal (crystals having high magnitude spurious responses
can cause bad phase jitter). lt is also necessary to ensure that
the gain at third harmonic is low enough to ensure absence of
oscillation at this frequency.

It can be seen that the
necessary 1 45°C phase shift is obtained by variable addition
ol two currents I1 and I2 which are then fed into the load
resistance of the crystal tuned circuit R1. Feedback is taken
from the crystal load capacitance which gives a voltage of VF
lagging the crystal current by 90°.
The RC network in the T1 collector causes I1 to lag the
collector current of T1 by 45°.
For SECAM operation, the currents I1 and I2 are added
together in a fixed ratio giving a frequency close to nominal.
When decoding PAL there are two departures from normal
chroma reference regeneration practice:
a) The loop is locked to the burst entering from the PAL
delay line matrix U channel and hence there is no
alternating component. A small improvement in signal
noise ratio is gained but more important is that the loop
filter is not compromised by the 7.8 kHz component
normally required at this point for PAL identification
b) The H/2 switching of the oscillator phase is carried out
before the phase detector. This implies any error signal
from the phase detector is a signal at 7.8 kHz and not dc.
A commutator at the phase detector output also driven
from the PAL bistable coverts this ac signal to a dc prior
to the loop filter. The purpose ot this is that constant
offsets in the phase detector are converted by the
commutator to a signal at 7.8 kHz which is integrated to
zero and does not give a phase error.
When used for decoding NTSC the bistable is inhibited, and
slightly less accurate phasing is achieved; however, as a hue
control is used on NTSC this cannot be considered to be a
serious disadvantage.


90° Reference Generation
To generate the U axis reference a variable all-pass network
is utilized in a servo loop. The output of the all-pass network
is compared with the oscillator output with a phase detector of
which the output is filtered and corrects the operating point of
the variable all»pass network .
As with the reference loop the oscillator signal is taken after
the H/2 phase switch and a commutator inserted before the
filter so that constant phase detector errors are cancelled.
For SECAM operation the loop filter is grounded causing
near zero phase shift so that the two synchronous detectors
work in phase and not in quadralure.
The use of a 4.4 MHz oscillator and a servo loop to generate
the required 90° reference signal allows the use of a standard,
high volume, low cost crystal and gives an extremely accurate
90° which may be easily switched to 0° for decoding AM
SECAM generated by the TDA3030B adapter.

ACC and Identification Detectors
During burst gate time the output components of the U and
also the V demodulators are steered into PNP emitters. One
collector current of each PNP pair is mirrored and balanced
against its twin giving push-pull current sources for driving the
ACC and the identification filter capacitors.
The identification detector is given an internal offset by
making the NPN current mirror emitter resistors unequal. The
resistors are offset by 5% such that the identification detector
pulls up on its filter capacitor with zero signal.
Identification
See Figure 11 for definitions.
Monochrome I1 > I2
PAL ldent. OK I1 < lg
PAL ldent_ X l1 > I2
NTSC I3 > I2
Only for correctly identified PAL signal is the capacitor
voltage held low since I2 is then greater than I1.
For monochrome and incorrectly identified PAL signals l1>l2
hence voltage VC rises with each burst gate pulse.
When V,ef1 is exceeded by 0.7 V Latch 1 is made to conduct
which increases the rate of voltage rise on C. Maximum
current is limited by R1.
When Vref2 is exceeded by 0.7 V then Latch 2 is made to
conduct until C is completely discharged and the current drops
to a value insufficient to hold on Latch 2.
As Latch 2 turns on Latch 1 must turn off.
Latch 2 turning on gives extra trigger pulse to bistable to
correct identification.
The inhibit line on Latch 2 restricts its conduction to alternate
lines as controlled by the bistable. This function allows the
SECAM switching line to inhibit the bistable operation by firing
Latch 2 in the correct phase for SECAM. For NTSC, Latch 2
is fired by a current injected on Pin 6.
lf the voltage on C is greater than 1.4 V, then the saturation
is held down. Only for SECAM/NTSC with Latch 2 on, or
correctly identified PAL, can the saturation control be
anywhere but minimum.
NTSC Switch
NTSC operation is selected when current (I3) is injected into
Pin 6. On the TDA33O1 B this current must be derived
externally by connecting Pin 6 to +12 V via a 27 k resistor (as
on TDA33OOB). For normal PAL operation Pin 40 should be
connected to +12 V and Pin 6 to the filter capacitor.

4 Color Difference Matrixing, Color Killing,
and Chroma Blanking
During picture time the two demodulators feed simple RC
filters with emitter follower outputs. Color killing and blanking
is performed by lifting these outputs to a voltage above the
maximum value that the color difference signal could supply.
The color difference matrixing is performed by two
differential amplifiers, each with one side split to give the
correct values of the -(B-Y) and -(Ft-Y) signals. These are
added to give the (G-Y) signal.
The three color difference signals are then taken to the
virtual grounds of the video output stages together with
luminance signal.
Sandcastle Selection
The TDA3301B may be used with a two level sandcastle
and a separate frame pulse to Pin 28, or with only a three level
(super) sandcastle. In the latter case, a resistor of 1.0 MQ is
necessary from + 12 V to Pin 28 and a 70 pF capacitor from
Pin 28 to ground.

Timing Counter for Sample Control
In order to control beam current sampling at the beginning
of each frame scan, two edge triggered flip-flops are used.
The output K ofthe first flip-flop A is used to clock the second
tlip-flop B. Clocking of A by the burst gate is inhibited by a count
of A.B.
The count sequence can only be initiated by the trailing
edge of the frame pulse. ln order to provide control signals for:
Luma/Chroma blanking
Beam current sampling
On-screen display blanking
Brilliance control
The appropriate flip-flop outputs ar matrixed with sandcastle
and frame signals by an emitter-follower matrix.

Video Output Sections
Each video output stage consists of a feedback amplifier in A further drive current is used to control the DC operating
which the input signal is a current drive to the virtual earth from point; this is derived from the sample and hold stage which
the luminance, color difference and on-screen display stages. samples the beam current after frame flyback.

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