GRUNDIG SUPER COLOR T51-240 CTI CHASSIS CUC2400 INTERNAL VIEW

 


This chassis The GRUNDIG CUC2400 is a semi modular type.

It gave few problems mainly concentrated in the EHT tripler which was failing often and sometimes when discarging causing some ICs damages.

Supply is based on TDA4600 (SIEMENS).

Power supply Description based on TDA4601d (SIEMENS)

TDA4601 Operation. * The TDA4601 device is a single in line, 9 pin chip. Its predecessor was the TDA4600 device, the TDA4601 however has improved switching, better protection and cooler running. The (SIEMENS) TDA4601 power supply is a fairly standard parallel chopper switch mode type, which operates on the same basic principle as a line output stage. It is turned on and off by a square wave drive pulse, when switched on energy is stored in the chopper transformer primary winding in the form of a magnetic flux; when the chopper is turned off the magnetic flux collapses, causing a large back emf to be produced. At the secondary side of the chopper transformer this is rectified and smoothed for H.T. supply purposes. The advantage of this type of supply is that the high chopping frequency (20 to 70 KHz according to load) allows the use of relatively small H.T. smoothing capacitors making smoothing easier. Also should the chopper device go short circuit there is no H.T. output. In order to start up the TDA4601 I.C. an initial supply of 9v is required at pin 9, this voltage is sourced via R818 and D805 from the AC side of the bridge rectifier D801, also pin 5 requires a +Ve bias for the internal logic block. (On some sets pin 5 is used for standby switching). Once the power supply is up and running, the voltage on pin 9 is increased to 16v and maintained at this level by D807 and C820 acting as a half wave rectifier and smoothing circuit. PIN DESCRIPTIONS Pin 1 This is a 4v reference produced within the I.C. Pin 2 This pin detects the exact point at which energy stored in the chopper transformer collapses to zero via R824 and R825, and allows Q1 to deliver drive volts to the chopper transistor. It also opens the switch at pin 4 allowing the external capacitor C813 to charge from its external feed resistor R810. Pin 3 H.T. control/feedback via photo coupler D830. The voltage at this pin controls the on time of the chopper transistor and hence the output voltage. Normally it runs at Approximately 2v and regulates H.T. by sensing a proportion of the +4v reference at pin 1, offset by conduction of the photo coupler D830 which acts like a variable resistor. An increase in the conduction of transistor D830 and therefor a reduction of its resistance will cause a corresponding reduction of the positive voltage at Pin 3. A decrease in this voltage will result in a shorter on time for the chopper transistor and therefor a lowering of the output voltage and vice versa, oscillation frequency also varies according to load, the higher the load the lower the frequency etc. should the voltage at pin 3 exceed 2.3v an internal flip flop is triggered causing the chopper drive mark space ratio to extend to 244 (off time) to 1 (on time), the chip is now in over volts trip condition. Pin 4 At this pin a sawtooth waveform is generated which simulates chopper current, it is produced by a time constant network R810 and C813. C813 charges when the chopper is on and is discharged when the chopper is off, by an internal switch strapping pin 4 to the internal +2v reference, see Fig 2. The amplitude of the ramp is proportional to chopper drive. In an overload condition it reaches 4v amplitude at which point chopper drive is reduced to a mark-space ratio of 13 to 1, the chip is then in over current trip. The I.C. can easily withstand a short circuit on the H.T. rail and in such a case the power supply simply squegs quietly. Pin 4 is protected by internal protection components which limit the maxi

mum voltage at this pin to 6.5v. Should a fault occur in either of the time constant components, then the chopper transistor will probably be destroyed. Pin 5 This pin can be used for remote control on/off switching of the power supply, it is normally held at about +7v and will cause the chip to enter standby mode if it falls below 2v. Pin 6 Ground. Pin 7 Chopper switch off pin. This pin clamps the chopper drive voltage to 1.6v in order to switch off the chopper. Pin 8 Chopper base current output drive pin. Pin 9 L.T. pin, approximately 9v under start-up conditions and 16v during normal running, Current consumption of the I.C. is typically 135mA. The voltage at this pin must reach 6.7v in order for the chip to start-up.

Semiconductor circuit for supplying power to electrical equipment, comprising a transformer having a primary winding connected, via a parallel connection of a collector-emitter path of a transistor with a first capacitor, to both outputs of a rectifier circuit supplied, in turn, by a line a-c voltage; said transistor having a base controlled via a second capacitor by an output of a control circuit acted upon, in turn by the rectified a-c line voltage as actual value and by a reference voltage; said transformer having a first secondary winding to which the electrical equipment to be supplied is connected; said transformer having a second secondary winding with one terminal thereof connected to the emitter of said transistor and the other terminal thereof connected to an anode of a first diode leading to said control circuit; said transformer having a third secondary winding with one terminal thereof connected, on the one hand, via a series connection of a third capacitor with a first resistance, to the other terminal of said third secondary winding and connected, on the other hand, to the emitter of said transistor, the collector of which is connected to said primary winding; a point between said third capacitor and said first resistance being connected to the cathode of a second diode; said control circuit having nine terminals including a first terminal delivering a reference voltage and connected, via a voltage divider formed of a third and fourth series-connected resistances, to the anode of said second diode; a second terminal of said control circuit serving for zero-crossing identification being connected via a fifth resistance to said cathode of said second diode; a third terminal of said control-circuit serving as actual value input being directly connected to a divider point of said voltage divider forming said connection of said first terminal of said control circuit to said anode of said second diode; a fourth terminal of said control circuit delivering a sawtooth voltage being connected via a sixth resistance to a terminal of said primary winding of said transformer facing away from said transistor; a fifth terminal of said control circuit serving as a protective input being connected, via a seventh resistance to the cathode of said first diode and, through the intermediary of said seventh resistance and an eighth resistance, to the cathode of a third diode having an anode connected to an input of said rectifier circuit; a sixth terminal of said control circuit carrying said reference potential and being connected via a fourth capacitor to said fourth terminal of said control circuit and via a fifth capacitor to the anode of said second diode; a seventh terminal of said control circuit establishing a potential for pulses controlling said transistor being connected directly and an eighth terminal of said control circuit effecting pulse control of the base of said transistor being connected through the intermediary of a ninth resistance to said first capacitor leading to the base of said transistor; and a ninth terminal of said control circuit serving as a power supply input of said control circuit being connected both to the cathode of said first diode as well as via the intermediary of a sixth capacitor to a terminal of said second secondary winding as well as to a terminal of said third secondary winding.

Description:

The invention relates to a blocking oscillator type switching power supply for supplying power to electrical equipment, wherein the primary winding of a transformer, in series with the emitter-collector path of a first bipolar transistor, is connected to a d-c voltage obtained by rectification of a line a-c voltage fed-in via two external supply terminals, and a secondary winding of the transformer is provided for supplying power to the electrical equipment, wherein, furthermore, the first bipolar transistor has a base controlled by the output of a control circuit which is acted upon in turn by the rectified a-c line voltage as actual value and by a set-point transmitter, and wherein a starting circuit for further control of the base of the first bipolar transistor is provided.

Such a blocking oscillator switching power supply is described in the German periodical, "Funkschau" (1975) No. 5, pages 40 to 44. It is well known that the purpose of such a circuit is to supply electronic equipment, for example, a television set, with stabilized and controlled supply voltages. Essential for such switching power supply is a power switching transistor i.e. a bipolar transistor with high switching speed and high reverse voltage. This transistor therefore constitutes an important component of the control element of the control circuit. Furthermore, a high operating frequency and a transformer intended for a high operating frequency are provided, because generally, a thorough separation of the equipment to be supplied from the supply naturally is desired. Such switching power supplies may be constructed either for synchronized or externally controlled operation or for non-synchronized or free-running operation. A blocking converter is understood to be a switching power supply in which power is delivered to the equipment to be supplied only if the switching transistor establishing the connection between the primary coil of the transformer and the rectified a-c voltage is cut off. The power delivered by the line rectifier to the primary coil of the transformer while the switching transistor is open, is interim-stored in the transformer and then delivered to the consumer on the secondary side of the transformer with the switching transistor cut off.
In the blocking converter described in the aforementioned reference in the literature, "Funkschau" (1975), No. 5, Pages 40 to 44, the power switching transistor is connected in the manner defined in the introduction to this application. In addition, a so-called starting circuit is provided. Because several diodes are generally provided in the overall circuit of a blocking oscillator according to the definition provided in the introduction hereto, it is necessary, in order not to damage these diodes, that due to the collector peak current in the case of a short circuit, no excessive stress of these diodes and possibly existing further sensitive circuit parts can occur.
Considering the operation of a blocking oscillator, this means that, in the event of a short circuit, the number of collector current pulses per unit time must be reduced. For this purpose, a control and regulating circuit is provided. Simultaneously, a starting circuit must bring the blocking converter back to normal operation when the equipment is switched on, and after disturbances, for example, in the event of a short circuit. The starting circuit shown in the literature reference "Funkschau" on Page 42 thereof, differs to some extent already from the conventional d-c starting circuits. It is commonly known for all heretofore known blocking oscillator circuits, however, that a thyristor or an equivalent circuit replacing the thyristor is essential for the operation of the control circuit.
It is accordingly an object of the invention to provide another starting circuit. It is a further object of the invention to provide a possible circuit for the control circuit which is particularly well suited for this purpose. It is yet another object of the invention to provide such a power supply which is assured of operation over the entire range of line voltages from 90 to 270 V a-c, while the secondary voltages and secondary load variations between no-load and short circuit are largely constant.
With the foregoing and other objects in view, there is provided, in accordance with the invention, a blocking oscillator-type switching power supply for supplying power to electrical equipment wherein a primary winding of a transformer, in series with an emitter-collector path of a first bipolar transistor, is connected to a d-c voltage obtained by rectification of a line a-c voltage fed-in via two external supply terminals, a secondary winding of the transformer being connectible to the electrical equipment for supplying power thereto, the first bipolar transistor having a base controlled by the output of a control circuit acted upon, in turn, by the rectified a-c line voltage as actual value and by a set-point transmitter, and including a starting circuit for further control of the base of the first bipolar transistor, including a first diode in the starting circuit having an anode directly connected to one of the supply terminals supplied by the a-c line voltage and a cathode connected via a resistor to an input serving to supply power to the control circuit, the input being directly connected to a cathode of a second diode, the second diode having an anode connected to one terminal of another secondary winding of the transformer, the other secondary winding having another terminal connected to the emitter of the first bipolar transmitter.
In accordance with another feature of the invention, there is provided a second bipolar transistor having the same conduction type as that of the first bipolar transistor and connected in the starting circuit with the base thereof connected to a cathode of a semiconductor diode, the semiconductor diode having an anode connected to the emitter of the first bipolar transistor, the second bipolar transistor having a collector connected via a resistor to a cathode of the first diode in the starting circuit, and having an emitter connected to the input serving to supply power to the control circuit and also connected to the cathode of the second diode which is connected to the other secondary winding of the transformer.
In accordance with a further feature of the invention, the base of the second bipolar transistor is connected to a resistor and via the latter to one pole of a first capacitor, the anode of the first diode being connected to the other pole of the first capacitor.
In accordance with an added feature of the invention, the input serving to supply power to the control circuit is connected via a second capacitor to an output of a line rectifier, the output of the line rectifier being directly connected to the emitter of the first bipolar transistor.
In accordance with an additional feature of the invention, the other secondary winding is connected at one end to the emitter of the first bipolar transistor and to a pole of a third capacitor, the third capacitor having another pole connected, on the one hand, via a resistor, to the other end of the other secondary winding and, on the other hand, to a cathode of a third diode, the third diode having an anode connected via a potentiometer to an actual value input of the control circuit and, via a fourth capacitor, to the emitter of the first bipolar transistor.
In accordance with yet another feature of the invention, the control circuit has a control output connected via a fifth capacitor to the base of the first bipolar transistor for conducting to the latter control pulses generated in the control circuit.
In accordance with a concomitant feature of the invention, there is provided a sixth capacitor shunting the emitter-collector path of the first transistor.
Other features which are considered as characteristic for the invention are set forth in the appended claim.

Although the invention is illustrated and described herein as embodied in a blocking oscillator type switching power supply, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.










LIST OF COMMON FAULTS / TROUBLESHOOTING GRUNDIG CHASSIS  CUC2400:

Grundig CUC2400 Dead. BU508D.
Grundig CUC2400 Flashing & intermittent picture. Poor contact on CRT base board , & cap shorting.
Grundig CUC2400 LOW SOUND TUNER FAULTY
Grundig CUC2400 NO BLUE R769 ON TUBE BASE OC
Grundig CUC2400 No Blue R760 15k on crt base o/c
Grundig CUC2400 St/by only 4M7 resistor in psu connecting the 2 earth rails o/c
Grundig CUC2400 Sync - intermittent frame sync or bounce. MOD available.
Grundig CUC2400 Tuning - will not tune in. 5v rail down to 4v , IC676 ( MC78MQ5CT )