The chassis is developed around PHILIPS and Siemens Semiconductors technology.
It's even semi modular and it's carrying all functions including the driving of the infra red transmitter for the wireless sound headphone feature.
TV Stereo Decoder with Matrix TDA6600 2
SIEMENSPreliminary Data Bipolar IC
The TDA 6600-2 includes an advanced decoder for the identification signals for the
multichannel TV sound systems according to the dual-carrier system as well as a matrix
switched by the decoder to provide the L-Ft-information.
0 Increased switching reliability and recognition by means of two PLLs for stereo
(117 Hz) and / or dual channel (274 Hz)
0 Separate bandwidth selection for dual-tone (pins 17-18) and stereo (pins 14-15)
0 Separate setting for the PLL time constants for dual-tone (pin 10) and stereo (pin 11)
0 Adjustable cut level for dual-tone (pin 8) and stereo (pin 9)
0 Cross-talk rejection independent of external component accuracy
0 Adjustment to minimal cross-talk level through external DC voltage
0 Suitable for TV sets with a 15625-Hz signal.
Type Ordering Code Package
TDA 6600-2 Q67000-A8210 P-DlP-24
The circuitry has two functional sections:
Two phase locked loops for generating the required comparison frequencies (54.96
kHz and 54.8 kHz) from the line frequency. The phase detectors of the control loops
operate in a frequency range of 117 Hz and/or 274 Hz.
Four demodulators to evaluate the 54-kHz pilot signal. The capacitors at the mixer
outputs determine the bandwidth (and thus the signal-to-noise ratio) of the pilot tone
An evaluation circuitry for decoding "stereo", "dual sound", and "mono" from the mixer
output levels. ln order to assure interference-free operation in case of high noise level
input signals, the individual signals "stereo" and "dual sound" are delayed via an
externally adjustable integrator. The subsequent digital evaluation provides the
information "mono", "dual sound", or "stereo" to the matrix and the 4 level input/output
(to drive the TDA 6200). If this four level input/output is connected to ground externally
(e.g. by the TDA 6200), the decoder will recognize this signal as "forced mono".
A stereo matrix with deemphasis and SCART output switched by the pilot frequency
decoder. The SCART output can be disabled by a MUTE signal (coincidence).
1. A wireless headphone having charging terminals for charging a secondary battery included within said wireless headphone, said wireless headphone comprising: change-over switch means included in said headphone for selectively changing-over between an operable state, in which power is supplied from said secondary battery to said headphone so as to turn on said headphone, and an inoperable state, in which power is inhibited from being supplied from said secondary battery to said headphone so as to effectively turn off said headphone; and
opening and closing means coupled to said switch means for respectively uncovering and covering said charging terminals in accordance with the operation of said switch means, said opening and closing means covering said charging terminals when said switch means switches said headphone to said operable state and said opening and closing means uncovering said charging terminals when said switch means switches said headphone to said inoperable state, so as to provide access to said charging terminals to allow said secondary battery to be recharged.
2. A wireless headphone according to claim 1, wherein said charging terminals are located on said headphone at positions which are adjacent to a listener's head when said listener wears said headphone.
3. A wireless headphone according to claim 2, wherein said headphone includes a head band portion and, in which, said charging terminals are located on an inner surface side of said head band portion.
4. A wireless headphone according to claim 1, wherein said opening and closing means includes a switch knob which is slidably provided on said headphone and, in which said change-over switch means is operated in response to the slidably movement of said knob.
5. An improved wireless headphone system for transmitting and receiving a signal having transmitting means for transmitting said signal and a wireless headphone including receiving means for receiving said signal from said transmitting means, in which the improvement comprises: said wireless headphone powered by a secondary battery and having a charging portion; and
said transmitting means having terminals which are engageable with said charging portion for enabling recharging of said secondary battery.
6. A wireless headphone system according to claim 5, wherein said secondary battery operates said receiving means and said transmitting means includes charging means for charging said secondary battery.
7. A wireless headphone system according to claim 6, wherein said charging portion includes charging terminals and said terminals of said transmitting means are output terminals for said charging means.
8. A wireless headphone system according to claim 5, wherein said transmitting means includes a transmitting portion arrangeable to adjust the angle at which said signal is transmitted.
1. Field of the Invention
The present invention relates generally to wireless headphones and, more particularly, is directed to a wireless headphone and a wireless headphone system in which a satisfactory receiving condition is always maintained regardless of the condition and position of the listener's head.
2. Description of the Prior Art
A wireless headphone system has recently been developed, in which a signal is transmitted through infra-red rays from a transmitter and received at a position remote from the transmitter, so as to enable a music program or the like to be enjoyed by a listener.
Japanese Laid-Open Patent Gazette No. 55-82596 describes a wireless headphone utilizing infra-red rays. According to this Laid-Open Patent, the headphone is a wireless-type headphone, so that the usable range in which the user can utilize the headphone is not limited by a headphone cord unlike other prior-art headphones. Further, the use of infra-red rays prevent the wireless headphone from interfering with other radio waves.
In the wireless headphone described in Japanese Laid-Open Patent Gazette No. 55-82596, an infra-red signal transmitted from a transmitter is received by a light receiving element provided on a top portion of a head band portion of the wireless headphone. A signal outputted from the light receiving element is supplied through an amplifier, a demodulating circuit and a reproducing circuit, which are powered by a power supply source such as a secondary battery or the like incorporated within the headphone, so as to demodulate and reproduce the received signal which is then fed to a headphone unit portion. As a result, the headphone unit portion derives a reproduced audible signal from the signal transmitted from the transmitter.
However, the light receiving element is provided only on the top portion of the head band portion, so that, when the listener wears this wireless headphone on his or her head, hairs may cancel the light receiving element. As a result the light receiving element may not be able to receive the infra-red light signal transmitted from the transmitter. In order to correct this problem, it has been proposed to mount the light receiving element on a hanger portion of the wireless headphone. However, this proposal does not fully remove the risk that the light receiving element will be hidden by hairs when the listener wears the wireless headphone. Further, the light receiving element on this wireless headphone can receive a light signal transmitted from only one direction, for example, a front direction. More specifically, because of the directivity of the light receiving element, it can not receive a transmitted light signal from, for example, a rearward direction unless faced in that direction or a signal which has reached the listener's head after having been reflected on a wall or the like. Accordingly, if the listener turns his or her head towards a direction different from the direction in which the transmitter is transmitting along, the transmitted light signal can not be received by the light receiving element, thereby interrupting the reproduced sound heard by the listener. Thus, the moveable range of the listener is severely limited, which decreases the advantages of the wireless headphone.
OBJECTS AND SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide an improved wireless headphone which avoid the above-mentioned disadvantages in the prior art.
More specifically, it is an object of the present invention to provide a wireless headphone which can satisfactorily receive a transmitted light signal regardless of the position of the listener's head.
It is a further object of the present invention to provide a wireless headphone in which when a light receiving element is hidden by the listener's hairs, a transmitted light signal may be received by another light receiving element, thus assuring reception of the transmitted light signal by the wireless headphone.
It is yet a further object of the present invention to provide a wireless headphone in which charging terminals are closed in accordance with a switching operation for changing-over the operation of the wireless headphone so that, when the listener wears the wireless headphone, the charging terminals can be protected from being touched with hairs and the skin of the listener, so as to be protected from being smudged by oily components, thereby the corrosion of charging terminals and contact failure in the recharging-process is removed.
It is still a further object of the present invention to provide a wireless headphone and a wireless headphone system in which a transmitted light signal may be satisfactorily received regardless of the position of listener's head.
As a first aspect of the present invention, in a wireless headphone in which a transmitted light signal is received and reproduced as an audible signal, the wireless headphone comprising a headphone body having a head band portion to which are attached a pair of headphone unit portions; a plurality of light receiving elements included on the headphone body in which each of the receiving elements includes a respective light receiving surface for receiving the transmitted light signal, the plurality including a first light receiving element located on a top portion of the head band portion and having the light receiving surface face towards a first direction and a second light receiving element located on at least one of the pair of headphone unit portions and having the light receiving surface face towards a second direction which is different from the first direction; and reproducing means for receiving the light signal received by the respective light receiving surface and for processing the light signal to obtain the audible signal.
As a second aspect of the present invention, in a wireless headphone having charging terminals for charging a secondary battery included within the wireless headphone, the wireless headphone comprising: change-over switch means included in the headphone for selectively changing-over between an operable state, in which power is supplied form the battery to said headphone so as to turn on the headphone, and an inoperable state, in which power is inhibited from being supplied from the battery to the headphone so as to effectively turn off the headphone; and opening and closing means coupled to the switch means for respectively uncovering and covering the charging terminals in accordance with the operation of the switch means, the opening and closing means covering the charging terminals when the switch means switches the headphone to the operable state and the opening and closing means uncovering the charging terminals when the switch means switches the headphone to the inoperable state, so as to provide access to the charging terminals to allow the secondary battery to be recharged.
As a third aspect of this invention, an improved wireless headphone system for transmitting and receiving the signal from the transmitting means, in which the improvement comprises: the wireless headphone powered by a secondary battery and having a charging portion; and the transmitting means having terminal which are engageable with the charging portion for enabling recharging of the secondary battery.
TDA4510 PAL decoder
The TDA4510 is a colour decoder for the PAL standard, which is pin sequent compatible with multistandard decoder
TDA4555 and also pin compatible with NTSC decoder TDA4570. It incorporates the following functions:
· Gain controlled chrominance amplifier with operating point control stage
· Chrominance output stage for driving the 64 ms delay line
· Blanking circuit for the colour burst signal
· Automatic chrominance control (ACC) with sampled rectifier during burst-key
Oscillator and control voltage part
· Reference oscillator for double subcarrier frequency
· Gated phase comparison
· Identification demodulator and automatic colour killer
· Sandcastle pulse detector
· Service switch
· Two synchronous demodulators for the (B-Y) and (R-Y) signals
· PAL flip-flop and PAL switch
· Colour switching stages
· Separate colour switching output
· (B-Y) and (R-Y) signal output stages
· Internal filtering of residual carrier
The divider stages provide -(R-Y) and -(B-Y) reference signals with the correct 90 degrees relation for the demodulators.
The phase comparator compares the -(R-Y) reference signal with the burst pulse and controls the frequency and phase
of the reference oscillator.
The identification demodulator delivers a positive going identification signal for PAL-signals at pin 14, also used for the
The service switch has two functions. The first position (V14-3 < 1 V) allows the adjustment of the reference oscillator.
Therefore the colour is switched on and the burst for the oscillator PLL is switched off. The second position (V14-3 > 5 V)
switches the colour on and the output signals can be observed.
SANDCASTLE PULSE DETECTOR
Sandcastle pulse detector for burst-gate, line and blanking (horizontal and vertical) pulse detection. The vertical part of
the sandcastle pulse is needed for the internal colour-on and colour-off delay.
PULSE PROCESSING PART
Pulse processing part which shall prevent a premature switching on of the colour. The colour-on delay, two or three field
periods after identification of the PAL signal, is achieved by a counter. The colour is switched off immediately or at the
latest one field period after disappearance of the identification voltage.
TDA2579 Horizontal/vertical synchronization circuit
The TDA2579B generates and synchronizes horizontal and vertical signals. The device has a 3 level sandcastle output;
a transmitter identification signal and also 50/60 Hz identification.
· Horizontal phase detector, (sync to oscillator), sync separator and noise inverter
· Triple current source in the phase detector with automatic selection
· Second phase detector for storage compensation of the horizontal output
· Stabilized direct starting of the horizontal oscillator and output stage from mains supply
· Horizontal output pulse with constant duty cycle value of 29 ms
· Internal vertical sync separator, and two integration selection times
· Divider system with three different reset enable windows
· Synchronization is set to 628 divider ratio when no vertical sync pulses and no video transmitter is identified
· Vertical comparator with a low DC feedback signal
· 50/60 Hz identification output combined with mute function
· Automatic amplitude adjustment for 50 and 60 Hz and blanking pulse duration
· Automatic adaption of the burst-key pulsewidth.
Vertical part (pins 1,2,3,4)
The IC embodies a synchronized divider system for generating the vertical sawtooth at pin 3. The divider system has an
internal frequency doubling circuit, so the horizontal oscillator is working at its normal line frequency and one line period
equals 2 clock pulses. Due to the divider system no vertical frequency adjustment is needed. The divider has a
discriminator window for automatically switching over from the 60 Hz to 50 Hz system. The divider system operates with
3 different divider reset windows for maximum interference/disturbance protection.
The windows are activated via an up/down counter. The counter increases its counter value by 1 for each time the
separated vertical sync pulse is within the searched window. The count is decreased by 1 when the vertical sync pulse
is not present.
Large (search) window: divider ratio between 488 and 722
This mode is valid for the following conditions:
1. Divider is looking for a new transmitter.
2. Divider ratio found, not within the narrow window limits.
3. Up/down counter value of the divider system operating in the narrow window mode decreases below count 1.
4. Externally setting. This can be reached by loading pin 18 with a resistor of 220 kW to earth or connecting a 3.6 V
diode stabistor between pin 18 and ground.
Narrow window: divider ratio between 522-528 (60 Hz) or 622-628 (50 Hz).
The divider system switches over to this mode when the up/down counter has reached its maximum value of 12 approved
vertical sync pulses. When the divider operates in this mode and a vertical sync pulse is missing within the window the
divider is reset at the end of the window and the counter value is decreased by 1. At a counter value below count 1 the
divider system switches over to the large window mode.
When the up/down counter has reached its maximum value of 12 in the narrow window mode, the information applied to
the up/down counter is changed such that the standard divider ratio value is tested. When the counter has reached a
value of 14 the divider system is changed over to the standard divider ratio mode. In this mode the divider is always reset
at the standard value even if the vertical sync pulse is missing. A missed vertical sync pulse decreases the counter value
by 1. When the counter reaches the value of 10 the divider system is switched over to the large window mode.
The standard TV-norm condition gives maximum protection for video recorders playing tapes with anti-copy guards.
No-TV-transmitter found: (pin 18 <>
In this condition, only noise is present, the divider is rest to count 628. In this way a stable picture display at normal height
Video tape recorders in feature mode
It should be noted that some VTRs operating in the feature modes, such as picture search, generate such distorted
pictures that the no-TV-transmitter detection circuit can be activated as pin V18 drops below 1.2 V. This would imply a
rolling picture (see Phase detector, sub paragraph d). In general VTR-machines use a re-inserted vertical sync pulse in
the feature mode. Therefore the divider system has been made such that the automatic reset of the divider at count 628
when V18 is below 1.2 V is inhibited when a vertical sync pulse is detected.
The divider system also generates the anti-top-flutter pulse which inhibits the Phase 1 detector during the vertical sync.
pulse. The width of this pulse depends on the divider mode. For the divider mode a the start is generated at the reset of
the divider. In mode b and c the anti-top-flutter pulse starts at the beginning of the first equalizing pulse.
The anti-top-flutter pulse ends at count 8 for 50 Hz and count 10 for 60 Hz. The vertical blanking pulse is also generated
via the divider system. The start is at the reset of the divider while the pulse ends at count 34 (17 lines) for 60 Hz, and at
count 44 (22 lines) for 50 Hz systems. The vertical blanking pulse generated at the sandcastle output pin 17 is made by
adding the anti-top-flutter pulse and the blanking pulse. In this way the vertical blanking pulse starts at the beginning of
the first equalizing pulse when the divider operates in the b or c mode. For generating a vertical linear sawtooth voltage
a capacitor should be connected to pin 3. The recommended value is 150 nF to 330 nF (see Fig.1).
The capacitor is charged via an internal current source starting at the reset of the divider system. The voltage on the
capacitor is monitored by a comparator which is activated also at reset. When the capacitor has reached a voltage value
of 5.85 V for the 50 Hz system or 4.85 V for the 60 Hz system the voltage is kept constant until the charging period ends.
The charge period width is 26 clock pulses. At clock pulse 26 the comparator is switched off and the capacitor is
discharged by an npn transistor current source, the value of which can be set by an external resistor between pin 4 and
ground (pin 9). Pin 4 is connected to a pnp transistor current source which determines the current of the npn current
source at pin 3. The pnp current source on pin 4 is connected to an internal zener diode reference voltage which has a
typical voltage of » 7.5 volts. The recommended operating current range is 10 to 75 mA. The resistance at pin R4 should
be 100 to 770 kW. By using a double current mirror concept the vertical sawtooth pre-correction can be set on the desired
value by means of external components between pin 4 and pin 3, or by connecting the pin 4 resistor to the vertical current
measuring resistor of the vertical output stage. The vertical amplitude is set by the current of pin 4. The vertical feedback
voltage of the output stage has to be applied to pin 2. For the normal amplitude adjustment the values are DC = 1 V and
AC = 0.8 V. Due to the automatic system adaption both values are valid for 50 Hz and 60 Hz.
The low DC voltage value improves the picture bounce behaviour as less parabola compensation is necessary. Even a
fully DC coupled feedback circuit is possible.
The IC also contains a vertical guard circuit. This circuit monitors the vertical feedback signal on pin 2. When the level
on pin 2 is below 0.35 V or higher than 1.85 V the guard circuit inserts a continuous level of 2.5 V in the sandcastle output
signal of pin 17. This results in the blanking of the picture displayed, thus preventing a burnt-in horizontal line. The guard
levels specified refer to the zener diode reference voltage source level.
The driver output is at pin 1, it can deliver a drive current of 1.5 mA at 5 V output. The internal impedance is approximately
170 W. The output pin is also connected to an internal current source with a sink current of 0.25 mA.
Sync separator, phase detector and TV-station identification (pins 5,6,7,8 and 18)
The video input signal is connected to pin 5. The sync separator is designed such that the slicing level is independent of
the amplitude of the sync pulse. The black level is measured and stored in the capacitor at pin 7. The slicing level value
is stored in the capacitor at pin 6. The slicing level value can be chosen by the value of the external resistor between
pins 6 and 7.
Black level detector
A gating signal is used for the black level detector. This signal is composed of an internal horizontal reference pulse with
a duty factor of 50% and the flyback pulse at pin 12. In this way the TV-transmitter identification operates also for all DC
conditions at input pin 5 (no video modulation, plain carrier only).
During the frame interval the slicing level detector is inhibited by a signal which starts with the anti-top flutter pulse and
ends with the reset vertical divider circuit. In this way shift of the slicing level due to the vertical sync signal is reduced
and separation of the vertical sync pulse is improved.
Noise level detector
An internal noise inverter is activated when the video level at pin 5 decreases below 0.7 V. The IC also embodies a
built-in sync pulse noise level detection circuit. This circuit is directly connected to pin 5 and measures the noise level at
the middle of the horizontal sync pulse. When a signal-to-noise level of 19 dB is detected a counter circuit is activated.
A video input signal is processed as “acceptable noise free” when 12 out of 15 sync pulses have a noise level below
19 dB for two successive frame periods. The sync pulses are processed during a 15 line width gating period generated
by the divider system. The measuring circuit has a built-in noise level hysteresis of approximately 3 dB. When the
“acceptable noise free” condition is found the phase detector of pin 8 is switched to not gated and normal time constant.
When a higher sync pulse noise level is found the phase detector is switched over to slow time constant and gated sync
pulse phase detection. At the same time the integration time of the vertical sync pulse separator is adapted.
TDA3505 Video control combination circuit with automatic cut-off control
The TDA3505 and TDA3506 are monolithic integrated circuits which perform video control functions in a PAL/SECAM
decoder. The TDA3505 is for negative colour difference signals -(R-Y), -(B-Y) and the TDA3506 is for positive colour
difference signals +(R-Y), +(B-Y).
The required input signals are: luminance and colour difference (negative or positive) and a 3-level sandcastle pulse for
control purposes. Linear RGB signals can be inserted from an external source. RGB output signals are available for
driving the video output stages. The circuits provide automatic cut-off control of the picture tube.
· Capacitive coupling of the colour difference and
luminance input signals with black level clamping in the
· Linear saturation control acting on the colour difference
· (G-Y) and RGB matrix
· Linear transmission of inserted signals
· Equal black levels for inserted and matrixed signals
· 3 identical channels for the RGB signals
· Linear contrast and brightness controls, operating on
both the inserted and matrixed RGB signals
· Peak beam current limiting input
· Clamping, horizontal and vertical blanking of the three
input signals controlled by a 3-level sandcastle pulse
· 3 DC gain controls for the RGB output signals (white
· Emitter-follower outputs for driving the RGB output
· Input for automatic cut-off control with compensation for
leakage current of the picture tube
1. < 110 mA after warm-up.
2. Values are proportional to the supply voltage.
3. When V11-24 < 0,4 V during clamping time - the black levels of the inserted RGB signals are clamped on the black
levels of the internal RGB signals.
When V11-24 > 0,9 V during clamping time - the black levels of the inserted RGB signals are clamped on an internal
DC voltage (correct clamping of the external RGB signals is possible only when they are synchronous with the
4. When pins 21, 22 and 23 are not connected, an internal bias voltage of 5,5 V is supplied.
5. Automatic cut-off control measurement occurs in the following lines after start of the vertical blanking pulse:
line 20: measurement of leakage current (R + G + B)
line 21: measurement of red cut-off current
line 22: measurement of green cut-off current
line 23: measurement of blue cut-off current
6. Black level of the measured channel is nominal; the other two channels are blanked to ultra-black.
7. All three channels blanked to ultra-black.
The cut-off control cycle occurs when the vertical blanking part of the sandcastle pulse contains more than 3 line
The internal blanking continues until the end of the last measured line.
The vertical blanking pulse is not allowed to contain more than 34 line pulses, otherwise another control cycle begins.
8. The sandcastle pulse is compared with three internal thresholds (proportional to VP) and the given levels separate
the various pulses.
9. Blanked to ultra-black (-25%).
10. Pulse duration ³ 3,5 ms.
TDA2595 Horizontal combination
The TDA2595 is a monolithic integrated circuit intended for use in colour television receivers.
· Positive video input; capacitively coupled (source impedance < 200 W)
· Adaptive sync separator; slicing level at 50% of sync amplitude
· Internal vertical pulse separator with double slope integrator
· Output stage for vertical sync pulse or composite sync depending on the load; both are switched off at muting
· j1 phase control between horizontal sync and oscillator
· Coincidence detector j3 for automatic time-constant switching; overruled by the VCR switch
· Time-constant switch between two external time-constants or loop-gain; both controlled by the coincidence detector j3
· j1 gating pulse controlled by coincidence detector j3
· Mute circuit depending on TV transmitter identification
· j2 phase control between line flyback and oscillator; the slicing levels for j2 control and horizontal blanking can be set
· Burst keying and horizontal blanking pulse generation, in combination with clamping of the vertical blanking pulse
· Horizontal drive output with constant duty cycle inhibited by the protection circuit or the supply voltage sensor
· Detector for too low supply voltage
· Protection circuit for switching off the horizontal drive output continuously if the input voltage is below 4 V or higher
than 8 V
· Line flyback control causing the horizontal blanking level at the sandcastle output continuously in case of a missing
· Spot-suppressor controlled by the line flyback control.
SONY DST EHT FBT TRANSFORMER Bobbin structure for high voltage transformers EHT Output.
A coil bobbin for a fly-back transformer or the like having a bobbin proper. A plurality of partition members or flanges are formed on the bobbin proper with a slot between adjacent ones. At least first and second coil units are formed in the bobbin proper, each having several slots, formed between the flanges, and first and second high voltage coils are wound on the first and second coil units in opposite directions, respectively. A rectifying means is connected in series to the first and second coil units, and a cut-off portion or recess is provided on each of the partition members. In this case, a wire lead of the coil units passes from one slot to an adjacent slot through the cut-off portion which is formed as a delta groove, and one side of the delta groove is corresponded to the tangent direction to the winding direction.
1. A fly-back transformer comprising a coil bobbin comprising a plurality of parallel spaced discs with a first adjacent plurality of said disc formed with delta shaped slots having first edges which extend tangentially to a first winding direction and a first winding wound on said first adjacent plurality of said discs in said first winding direction, a second adjacent plurality of said discs formed with delta shaped slots having first edges which extend tangentially to a second winding direction opposite said first winding direction and a second winding wound on said second adjacent plurality of said discs in said second winding direction, a third adjacent plurality of said discs formed with delta shaped slots having first edges which extend tangentially to said first winding direction and a third winding wound on said third adjacent plurality of said discs in said first winding direction and said second plurality of adjacent discs mounted between said first and third plurality of adjacent discs. 2. A fly-back transformer according to claim 1 wherein adjacent ones of said first adjacent plurality of discs are mounted such that their delta shaped slots are orientated 180 degrees relative to each other. 3. A fly-back transformer according to claim 2 including a first winding turning partition mounted between said first and second adjacent plurality of discs and formed with grooves and notches for changing winding direction between said first and second windings and a second winding turning partition mounted between said second and third adjacent plurality of discs and formed with grooves and notches for changing the winding direction between said second and third windings. 4. A fly-back transformer according to claim 3 wherein said first and second winding turning partitions are formed with winding guiding slots for guiding the winding between the first, second and third adjacent plurality of discs. 5. A fly-back transformer according to claim 2 including a first rectifying means connected between one end of said first winding and one end of said second winding, and a second rectifying means connected between the second end of said second winding and one end of said third winding. 6. A fly-back transformer according to claim 5 wherein the second end of said first winding is grounded and a third rectifying means connected between the second end of said third winding and an output terminal.
1. Field of the Invention
The present invention relates generally to a bobbin structure for high voltage transformers, and is directed more particularly to a bobbin structure for high voltage transformer suitable for automatically winding coils thereon.
2. Description of the Prior Art
In the art, when a wire lead is reversely wound on a bobbin separately at every winding block, a boss is provided at every winding block and the wire lead is wound on one block, then one end of the wire lead is tied to the boss where it will be cut off. The end of the wire lead is tied to another boss, and then the wire lead is wound in the opposite direction. Therefore, the prior art winding method requires complicated procedures and the winding of the wire lead cannot be rapidly done and also the winding can not be performed automatically. Further, the goods made by the prior art method are rather unsatisfactory and have a low yield.
OBJECTS AND SUMMARY OF THE INVENTION
Accordingly an object of the invention is to provide a coil bobbin for a fly-back transformer or the like by which a wire lead can be automatically wound on winding blocks of the coil bobbin even though the winding direction is different among the different winding blocks.
Another object of the invention is to provide a coil bobbin for a fly-back transformer or the like in which a bridge member and an inverse engaging device for transferring a wire lead from one wiring block to an adjacent wiring block of the coil bobbin and wiring the wire lead in opposite wiring directions between adjacent wiring blocks, and a guide member for positively guiding the wire lead are provided.
According to an aspect of the present invention, a coil bobbin for a fly-back transformer or the like is provided which comprises a plurality of partition members forming a plurality of slots, a first coil unit having several slots on which a first high voltage coil is wound in one winding direction, a second coil unit having several slots on which a second high voltage coil is wound in the other direction, a rectifying means connected in series to the first and second coil units, and a cut-off portion provided on each of the partition members, a wire lead passing from one slot to an adjacent slot through the cut-off portions, each of the cut-off portions being formed as a delta groove, and one side of the delta groove corresponding to a tangent to the winding direction.
The other objects, features and advantages of the present invention will become apparent from the following description taken in conjunction with the accompanying drawings through which the like reference numerals and letters designate the same elements and parts, respectively.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram showing the construction of a fly-back transformer;
FIG. 2 is a connection diagram showing an example of the electrical connection of the fly-back transformer shown in FIG. 1;
FIG. 3 is a schematic diagram showing an example of a device for automatically winding a wire lead of the fly-back transformer on its bobbin;
FIG. 4 is a perspective view showing an example of the coil bobbin according to the present invention;
FIG. 5 is a plan view of FIG. 4;
FIGS. 6 and 7 are views used for explaining recesses or cut-off portions shown in FIGS. 4 and 5; and FIGS. 8A and 8B cross-sectional views showing an example of the inverse engaging means according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
When the high voltage winding of a fly-back transformer used in a high voltage generating circuit of a television receiver is divided into plural ones and then wound on a bobbin, the divided windings (divided coils) are connected in series through a plurality of rectifying diodes.
When the winding is divided into, for example, three portions, such as divided coils La, Lb and Lc, they are wound on a bobbin proper 1 from, for example, left to right sequentially in this order as shown in FIG. 1. In this case, if the divided coils La and Lc are selected to have the same sense of turn and the middle coil Lb is selected to have the opposite sense of turn from the coils La and Lc, the distance between the terminal end of coil La and the start of coil Lb and the distance between the terminal end of coil Lb and the start of coil Lc can be got relatively long. Therefore, diodes Da and Db can be mounted by utilizing the space above the block on which the middle coil Lb is wound as shown in FIG. 1, so that it becomes useless to provide spaces for diodes between the divided coils La and Lb and between the divided coils Lb and Lc and hence the bobbin proper 1 can be made compact.
FIG. 2 is a connection diagram showing the connection of the above fly-back transformer. In FIG. 2, reference numeral 2 designates a primary winding (Primary coil) of the fly-back transformer, reference letter L designates its high voltage winding (secondary coil), including divided coils La, Lb and Lc, 3 an output terminal, and 4 a lead wire connected to the anode terminal of a cathode ray tube (not shown), respectively.
An example of the bobbin structure according to the invention, which is suitable to automatically wind coils, which are different in sense of turn in each winding block as shown in FIG. 1, on the bobbin, will be hereinafter described with reference to the drawings.
FIG. 3 is a diagram showing an automatic winding apparatus of a wire lead on a coil bobbin. If it is assumed that the wire lead is wound in the order of winding blocks A, B and C in FIG. 1 and the wire lead is wound on the block A with the bobbin proper 1 being rotated in the counter-clockwise direction as shown in FIG. 3, the relation between the bobbin proper 1 and the wire lead becomes as shown in FIG. 3. In this figure, reference numeral 6 designates a bobbin for feeding the wire lead.
Turning to FIG. 4, an example 10 of the bobbin structure or coil bobbin according to the present invention will be described now. In this example, the winding blocks A, B and C for the divided coils La, Lb and Lc are respectively divided into plural slots or sections by plural partition members or flanges 11, and a cut-off portion or recess 12 is formed on each of the flanges 11 through which the wire lead in one section is transferred to the following winding section.
As shown in FIG. 6, each recess 12 is so formed that its one side extends in the direction substantially coincident with the tangent to the circle of the bobbin proper 1 and its direction is selected in response to the sense of turn of the winding or wire lead. In this case, the direction of recess 12 means the direction of the opening of recess 12, and the direction of recess 12 is selected opposite to the sense of turn of the winding in the present invention.
Now, recesses 12A, which are formed in the winding block A, will be now described by way of example. The positions of recesses 12A formed on an even flange 11Ae and an odd flange 11A 0 are different, for example, about 180° as shown in FIGS. 6A and 6B. Since the bobbin proper 1 is rotated in the counter-clockwise direction in the winding block A and hence the sense of turn of the wire lead is in the clockwise direction, the recess 12A is formed on the even flange 11Ae at the position shown in FIG. 6A. That is, the direction of recess 12A is inclined with respect to the rotating direction of bobbin proper 1 as shown in FIG. 6A. In this case, one side 13a of recess 12A is coincident with the tangent to the circle of bobbin proper 1, while the other side 13b of recess 12A is selected to have an oblique angle with respect to the side 13a so that the recess 12A has a predetermined opening angle.
The opening angle of recess 12A is important but the angle between the side 13a of recess 12A and the tangent to the circle of bobbin proper 1 is also important in the invention. When the wire lead is bridged or transferred from one section to the following section through the recess 12A, the wire lead in one section advances to the following section in contact with the side 13a of recess 12A since the bobbin proper 1 is rotated. In the invention, if the side 13a of recess 12A is selected to be extended in the direction coincident with the tangent to the circle of bobbin proper 1, the wire lead can smoothly advance from one section to the next section without being bent.
In the invention, since the middle divided coil Lb is wound opposite to the divided coil La, a recess 12B provided on each of flanges 11B of the winding block B is formed to have an opening opposite to that of recess 12A formed in the winding block A as shown in FIGS. 6C and 6D.
As shown in FIG. 5, terminal attaching recesses 14 are provided between the winding blocks A and B to which diodes are attached respectively. In the illustrated example of FIG. 5, a flange 15AB is formed between the flanges 11A 0 and 11B 0 of winding blocks A and B, and the recesses 14 are formed between the flanges 11A 0 and 15AB and between 15AB and 11B 0 at predetermined positions. Then, terminal plates 16, shown in FIG. 4, are inserted into the recesses 14 and then fixed there to, respectively. The terminal plates 16 are not shown in FIG. 5. Between the winding blocks B and C and between the blocks A and B, similar terminal attaching recesses 14 are formed, and terminal plates 16 are also inserted thereinto and then fixed thereto.
As described above, since the divided coil Lb is wound opposite to the divided coils La and Lc, it is necessary that the winding direction of the wire lead be changed when the wire lead goes from the block A to block B and also from the block B to block C, respectively.
Turning to FIG. 7, an example of the winding or wire lead guide means according to the present invention will be now described. In FIG. 7, there are mainly shown a bridge member for the wire lead and an inverse member or means for the wire lead which are provided between the winding blocks A and B. At first, a bridge means 20 and its guide means 21, which form the bridge member, will be described. The bridge means 20 is provided by forming a cut-out portion or recess in the middle flange 15AB located between the winding blocks A and B. In close relation to the bridge means or recess 20, the guide means 21 is provided on a bridge section X A at the side of block A. This guide means 21 is formed as a guide piece which connects an edge portion 20a of recess 20 at the winding direction side to the flange 11A 0 of block A in the oblique direction along the winding direction through the section X A .
Next, an inverse engaging means 22 will be now described with reference to FIGS. 7 and 8. If the flange 11B 0 of FIG. 7 is viewed from the right side, the inverse engaging means 22 can be shown in FIG. 8A. In this case, the tip end of one side 13a of recess 12B 1 is formed as a projection which is extended outwards somewhat beyond the outer diameter of flange 11B 0 . The inverse engaging means 22 may take any configuration but it is necessary that when the rotating direction of the bobbin proper 1 is changed to the clockwise direction, the wire lead can be engaged with the recess 12B 1 or projection of one side 13a and then suitably transferred to the next station.
Another guide means 23 is provided on a bridge section X B at the side of winding block B in close relation to the inverse engaging means 22. The guide means 23 is formed as a guide surface which is a projected surface from the bottom surface of section X B and extended obliquely in the winding direction. This guide means or guide surface 23 is inclinded low into the means 22 and has an edge 23a which is continuously formed between the middle flange 15AB and the flange 11B 0 .
In this case, it is possible that the guide means 21 and guide surface 23 are formed to be the same in construction. That is, both the guide means 21 and 23 can be made of either the guide piece, which crosses the winding section or guide surface projected upwards from the bottom surface of the winding section. It is sufficient if the guide means 21 and 23 are formed to smoothly transfer the wire lead from one section to the next section under the bobbin proper 1 being rotated.
Although not shown, in connection with the middle flange 15BC between the winding blocks B and C, there are provided similar bridge means 20, guide means 21, inverse engaging means 22 and another guide means 23, respectively. In this case, since the winding direction of the wire lead is reversed, the forming directions of the means are reverse but their construction is substantially the same as that of the former means. Therefore, their detailed description will be omitted.
According to the bobbin structure of the invention with the construction set forth above, the wire lead, which is transferred from the block A to the section X A by the rotation of bobbin proper 1, is wound on the section X B from the section X A after being guided by the guide piece 21 to the recess 20 provided on the middle flange 15AB, and then transferred to the recess 22 provided on the flange 11B 0 guide surface 23, bridged once to the first section of winding block B through the recess 22 (refer to dotted lines b in FIG. 7). Then, if the rotating direction of the bobbin proper 1 is reversed, the wire lead is engaged with the bottom of recess 22 (refer to solid lines b in FIG. 7). Thus, if the above reverse rotation of bobbin proper 1 is maintained, the wire lead is wound on the block B in the direction reverse to that of block A. When the wire lead is transferred from the block B to block C, the same effect as that above is achieved. Therefore, according to the present invention, the wire lead can be automatically and continuously wound on the bobbin proper 1.
After the single wire lead is continuously wound on blocks A, B and C of bobbin proper 1 as set forth above, the wire lead is cut at the substantially center of each of its bridging portions. Then, the cut ends of the wire lead are connected through diodes Da, Db and Dc at the terminal plates 16, respectively by solder.
In the present invention, the projection piece, which has the diameter greater than that of the flange 11B, is provided in the bridge recess 12 to form the inverse engaging means 22 as described above, so that when the winding direction is changed, the wire lead engages with the inverse engaging means 22 without errors when reversing the winding direction of the wire lead.
If the diameter of the projection piece of means 22 is selected, for example, to be the same as that of the flange 11B, it will not be certain that the wire lead engages with the means 22 because it depends upon the extra length of the wire lead and hence errors in winding cannot be positively avoided.
Further, in this invention, the bridge means is provided on the flange positioned at the bridging portion of the bobbin which has a number of dividing blocks separated by flanges, and the inverse engaging means is provided and also the guide means is provided at the former winding section to cooperate with the inverse engaging means. Therefore, the wire lead can be positively fed to the bridge means, and the transfer of the wire lead to the following winding section can be carried out smoothly.
Further, in this invention since one side of the recess 12 is selected coincident with the tangent of the outer circle of the bobbin proper 1 and also with the winding direction, the wire lead can be smoothly bridged to the following section. Due to the fact that the direction of recess 12 is changed in response to the winding direction, even if there is a block on which the wire lead is wound in the opposite direction to that of the other block, the wire lead can be continuously and automatically wound through the respective blocks.
The above description is given for the case where the present invention is applied to the coil bobbin for the high voltage winding of a fly-back transformer, but it will be clear that the present invention can be applied to other coil bobbins which require divided windings thereon with the same effects.
It will be apparent that many modifications and variations could be effected by one skilled in the art without departing from the spirits or scope of the novel concepts of the present invention, so that the spirits or scope of the invention should be determined by the appended claims only.