CRT TUBE THOMSON A48EAX33X01.BLACK MATRIX CRT TUBE
This invention relates to cathode ray tube screens, and more particularly to black matrix screens for color television picture tubes employing slotted aperture masks and a process for fabricating such screens.
Manufacturers of cathode ray tubes of the color television picture tube type have recently begun employing aperture masks having slotted apertures instead of the more conventional circular apertures in order to achieve greater electron beam transmission through the mask, since an array of slots in an aperture mask allows the mask geometrically to be fabricated with more total open area than the same size mask containing round or circular apertures. The slotted apertures are typically arranged in vertical columns on the mask, each column being comprised of a plurality of slotted apertures. Since more electrons can impinge on the phosphor regions of the screen in a tube of this type than of the circular aperture, mask type, a brighter picture results. Unlike the circularly-configured phosphor regions on the screen of a tube employing an aperture mask having circular apertures, however, the phosphor regions on the screen of a tube employing an aperture mask having slotted apertures are formed in a pattern of adjacent vertical stripes, typically with each stripe running continuously from the top of the screen to the bottom.
Black matrix tubes have also become widely popular as of late, both in circular aperture mask tubes and slotted aperture mask tubes. As seen from the viewing side of the screen of circular aperture mask tubes, the black matrix material completely surrounds each circular phosphor dot, serving to improve image contrast by absorbing ambient light that might otherwise be reflected by the screen. Also as seen from the viewing side of the screen of slotted aperture mask tubes, each vertical phosphor stripe is separated from the adjacent vertical phosphor stripe by a stripe of black matrix material running from the bottom to the top of the screen.
In fabricating screens for conventional slotted aperture mask tubes of the black matrix type, a photoresist material coated over the inside surface of a tube faceplate is exposed in a so-called lighthouse to actinic radiation in a pattern corresponding to the pattern of matrix openings ultimately to be formed on the screen. This radiation is transmitted through the slotted apertures in the mask before impinging on the photoresist material. The actinic light source used in this fabrication process is linearly-elongated in a direction parallel to the columns of slots in the aperture mask in order to permit the black matrix material to be formed with a pattern of vertically and horizontally-aligned, vertically-oriented slots extending between the top and bottom of the screen. The phosphor stripes are thereafter deposited so that phosphor of a predetermined color emission characteristic, respectively, is deposited on the faceplate through a predetermined slot, respectively. Three different phosphor materials are conventionally deposited in a horizontally-repetitive pattern.
When a screen formed in the aforementioned manner is operated in a color television picture tube, parts of each of the phosphor stripes are not excited by the electron beams, since electrons are blocked by the webs of the mask between vertically-adjacent slots. These parts of the stripes, therefore, are essentially useless in producing images, since they provide no illumination on the face of the tube as a result of direct bombardment by primary electrons. Moreover, the phosphor material in these regions adds to overall reflectivity of the screen and hence has a deleterious effect on image contrast. To overcome this problem, the present invention contemplates substituting black matrix material to be seen from the viewing side of the screen to avoid reflection from the parts of the phosphor stripes not excited by the electron beams. This may be accomplished by using a source of actinic radiation for producing slotted openings in the black matrix material that is of shorter length than the linear source of actinic radiation for producing the phosphor stripes. The resulting increase in area of black matrix material serves to reduce screen reflectivity and enhance contrast of the displayed images. Moreover, by controlling vertical size of the mask webs between vertically-adjacent openings in the black matrix material, either a positive guardband or negative guardband mode of operation in the vertical direction may be achieved.
Accordingly, one object of the invention is to provide a new and improved color television picture tube of the black matrix type exhibiting reduced screen reflectivity and enhanced image contrast.
Another object is to provide a color television picture tube of the slotted aperture mask type having a screen, as seen from the viewing side, formed of a plurality of vertically-oriented linear phosphor regions completely surrounded by black matrix material.
Another object is to provide a black matrix color television picture tube of the slotted aperture mask type capable of operating in a positive or negative guardband mode of operation in the vertical direction.
A further object is to provide a black matrix color television picture tube wherein the vertical guardband of the matrix is controlled to enhance image contrast without reducing image brightness.
Another object is to provide a method of fabricating a color television picture tube of the black matrix type wherein exposures to different levels of actinic radiation are employed sequentially in forming the picture tube screen.
Briefly, in accordance with a preferred embodiment of the invention, a viewing screen is provided for a cathode ray tube. The tube includes a faceplate and employs a shadow mask containing an array of vertically-oriented slotted apertures for restricting electron beams directed therethrough to impinge on, and excite, selected areas of phosphor material on the faceplate. The viewing screen comprises a layer of light-absorbing material coated over the inside surface of the faceplate, with the layer including a pattern of vertically-elongated openings therein, and a plurality of vertically-oriented stripes of phosphor material arranged such that horizontally successive stripes are comprised of different phosphor materials according to a repeating pattern. Each of the stripes, respectively, is coated over substantially the entire area of all the elongated openings situated essentially in separate vertical alignment, respectively.
In accordance with another preferred embodiment of the invention, a method of forming on the faceplate of a cathode ray tube a viewing screen for a high contrast color television picture tube of the slotted aperture mask, black matrix type is described. The method comprises forming a first layer of photosensitive material on the inside surface of the faceplate and exposing the photosensitive material to actinic radiation through slotted apertures in the mask from a first linear radiation source of predetermined dimension along its longitudinal axis. The longitudinal axis of the first source is maintained substantially parallel to the longitudinal axis of the slotted apertures. The unexposed regions of the first layer of photosensitive material are then removed, and a layer of black matrix material is formed atop the first layer of photosensitive material and the inside surface of the faceplate. The exposed regions of the first layer of photosensitive material and the black matrix material coated thereon are next removed, leaving openings in the black matrix material. A second layer of photosensitive material is formed atop the black matrix material coated on the inside surface of the faceplate and atop the exposed portions of the inside surface of the faceplate.
The second layer of photosensitive material carries a phosphor material either coated thereon or mixed therein, emitting a characteristic color of light when excited by electrons. This is followed by exposing the second layer of photosensitive material to actinic radiation through the slotted apertures from a second linear radiation source of dimension along its longitudinal axis exceeding the predetermined dimension, the longitudinal axis of the second source also being substantially parallel to the longitudinal axis of the slotted apertures. The unexposed regions of the second layer of photosensitive material are then removed. In this fashion, phosphor material is applied over the inside surface of the faceplate in registry with the openings in the black matrix layer. If desired, the phosphor material may be applied in the form of vertical stripes extending between the top and bottom of the screen by increasing the length of the second radiation source, increasing the duration of exposure therefrom, or a combination of both.The novel image display includes a viewing screen comprising spaced elemental picture areas and a light-absorbing matrix adjacent the picture areas, said matrix consisting essentially of partially-graphitized carbon black particles. The carbon black employed may be prepared by heating furnace black at temperatures above 1500° C. until the desired degree of graphitization is realized. The average particle size is in the range of 10 to 70 millimicrons. The novel image display may be prepared by the above-described prior methods except for the particulate partially-graphitized matrix material, and compositional and procedural adjustments to optimize the performance of the prior methods with partially-graphitized carbon black. In a preferred embodiment, the aqueous slurry consists essentially of partially-graphitized carbon black, PVA (polyvinyl alcohol) acidified with nitric acid to a pH of about 2.7 and a surfactant.
CRT TUBE THOMSON A48EAX33X01 ELECTRON GUN:
The
three co-planar beams of an in-line gun are converged near the screen
of a cathode ray tube by means of two plate-like grids transverse to the
beam paths and having corresponding apertures for the three beams. The
three beam apertures of the first grid are aligned with the three beam
paths. The two outer beam apertures of the second grid are offset
outwardly relative to the beam paths to produce the desired convergence.
The three sets of apertures also provide separate focusing fields for
the three beams. The second plate-like grid is formed with a barrel
shape, concave toward the first grid, to minimize elliptical distortion
of beam spots on the screen due to crowding of the adjacent focusing
fields. Each of the two outer beams is partially shielded from the
magnetic flux of the deflecting yoke by means of a magnetic ring
surrounding the beam path in the deflection zone, to equalize the size
of the rasters scanned on the screen by the middle and outer beams.
Other magnetic pieces are positioned on opposite sides of the path of
the middle beam, to enhance one deflection field while reducing the
transverse deflection field for that beam.
1. In a color picture tube including an evacuated envelope comprising a
faceplate and a neck connected by a funnel, a mosaic color phosphor
screen on the inner surface of said faceplate, a multiapertured color
selection electrode spaced from said screen, an in-line electron gun
mounted in said neck for generating and directing three electron beams
along co-planar paths through said electrode to said screen, and a
deflection zone, located in the vicinity of the junction between said
neck and said funnel, wherein said beams are subjected to vertical and
horizontal magnetic deflection fields during operation of said tube for
scanning said beams horizontally and vertically over said screen; said
electron gun comprising: 2. The structure of claim 1, wherein said
electron gun further comprises a pair of magnetic elements positioned in
said deflection zone on opposite sides of the middle beam path and in a
plane transverse to the common plane of said paths for enhancing the
magnetic deflection field in said middle beam path transverse to said
common plane and for reducing the magnetic deflection field in said
middle beam path along said common plane, thereby increasing the
dimension of the raster scanned by
the middle beam in said common plane while reducing the dimension of
said raster in said transverse plane. 3. In a color picture tube
including an evacuated envelope comprising a faceplate and a neck
connected by a funnel, a mosaic color phosphor screen on the inner
surface of said faceplate, a multi-apertured color selection electrode
spaced from said screen, an in-line electron gun mounted in said neck
for generating and directing three electron beams along co-planar paths
through said electrode to said screen, and a deflection zone, located in
the vicinity of the junction between said neck and said funnel, wherein
said beams are subjected to vertical and horizontal magnetic deflection
fields during operation of said tube for scanning said beams
horizontally and vertically over said screen, and wherein the eccentrity
of the outer ones of said beams in the deflection fields causes the
sizes of the rasters scanned by the outer beams to tend to be larger
than the size of the raster scanned by a middle beam, said electron gun
comprising; 4. The tube as defined in claim 3, including two small discs
of magnetic material located at the fringe of the deflection zone on
opposite sides of the middle beam transverse to the plane of the three
beams, whereby the magnetic flux on the middle beam transverse to the
plane of the three beams is enhanced and the flux in the plane of the
three beams is decreased thereby increasing the middle beam dimension in
the plane of the three beams while reducing the middle beam dimension
in the plane of the three beams.
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The present invention relates to an improved in-line electron gun for a cathode ray tube, particularly a shadow mask type color picture tube. The new gun is primarily intended for use in a color tube having a line type color phosphor screen, with or without light absorbing guard bands between the color phosphor lines, and a mask having elongated apertures or slits. However, the gun could be used in the well known dot-type color tube having a screen of substantially circular color phosphor dots and a mask with substantially circular apertures.
An in-line electron gun is one designed to generate or initiate at least two, and preferably three, electron beams in a common plane, for example, by at least two cathodes, and direct those beams along convergent paths in that plane to a point or small area of convergence near the tube screen. Various ways have been proposed for causing the beams to converge near the screen. For example, the gun may be designed to initially aim the beams, from the cathodes, towards convergence at the screen, as shown in FIG. 4 of Moodey U.S. Pat. No. 2,957,106, wherein the beam apertures in the gun electrodes are aligned along convergent paths.
In order to avoid wide spacings between the cathodes, which are undesirable in a small neck tube designed for high deflection angles, it is preferable to initiate the beams along substantially parallel (or even divergent) paths and provide some means, either internally or externally of the tube, for converging the beams near the screen. Magnet poles and/or electrostatic deflecting plates for converging in-line beams are disclosed in Francken U.S. Pat. No. 2,849,647, Gundert et al. U.S. Pat. No. 2,859,378 and Benway U.S. Pat No. 2,887,598.
The Moodey patent referred to above also includes an embodiment, shown in FIG. 2 and described in lines 4 to 23 of column 5, wherein an in-line gun for two co-planar beams comprises two spaced cathodes, a control grid plate and an accelerating grid plate each having two apertures aligned respectively with the two cathodes (as in FIG. 2) to initiate two parallel co-planar beam paths, and two spaced-apart beam focusing and accelerating electrodes of cylindrical form. The focusing electrode nearest to the first accelerating grid plate is described as having two beam apertures that are offset toward the axis of the gun from the corresponding apertures of the adjacent accelerating grid plate, to provide an asymmetric electrostatic field in the path of each beam for deflecting the beam from its initial path into a second beam path directed toward the tube axis.
Netherlands U.S. Pat. application No. 6902025, published Aug. 11, 1970 teaches that astigmatic aberration resulting in elliptical distortion of the focused screen spots of the two off-axis beams from an in-line gun, caused by the eccentricity of the in-line beams in a common focusing field between two hollow cylindrical focusing electrodes, can be partially corrected by forming the adjacent edges of the cylindrical electrodes with a sinusoidal contour including four sine waves. A similar problem is solved in a different manner in applicant's in-line gun.
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SUMMARY OF THE INVENTION
In accordance with one aspect of the invention, at least two electron beams are generated along co-planar paths toward the screen of a cathode ray tube, e.g., a shadow mask type color picture tube, and the beams are converged near the screen by asymmetric electric fields established in the paths of two beams by two plate-like grids positioned between the beam generating means and the screen and having corresponding apertures suitably related to the beam paths. The apertures in the first grid (nearest the cathodes) are aligned with the beam paths. Two apertures in the second grid (nearest the screen) are offset outwardly with respect to the beam paths to produce the desired asymmetric fields. In the case of three in-line beams, the two outer apertures are offset, and the middle apertures of the two grids are aligned with each other. The pairs of corresponding apertures also provide separate focusing fields for the beams. In order to minimize elliptical distortion of one or more of the focused beam spots on the screen due to crowding of adjacent beam focusing fields, at least a portion of the second grid may be substantially cylindrically curved in a direction transverse to the common plane of the beams, and concave to the first grid. Each of the two outer beam paths of a three beam gun may be partially shielded from the magnetic flux of the deflection yoke by means of a magnetic ring surrounding each beam in the deflection zone of the tube, to minimize differences in the size of the rasters scanned on the screen by the middle and outer beams. Further correction for coma distortion may be made by positioning magnetic pieces on opposite sides of the middle beam path for enhancing one field and reducing the field transverse thereto.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a plan view, partly in axial section, of a shadow mask color picture tube in which the present invention is incorporated;
FIG. 2 is a front end view of the tube of FIG. 1 showing the rectangular shape;
FIG. 3 is an axial section view of the electron gun shown in dotted lines in FIG. 1, taken along the line 3--3 of that figure;
FIG. 4 is an axial section view of the electron gun taken along the line 4--4 of FIG. 3;
FIG. 5 is a rear end view of the electron gun of FIG. 4, taken in the direction of the arrows 5--5 thereof;
FIG. 6 is a transverse view, partly in section, taken along the line 6--6 of FIG. 4;
FIG. 7 is a front end view of the electron gun of FIGS. 1 and 4;
FIG. 8 is a similar end view with the final element (shield cup) removed; and
FIGS. 9 and 10 are schematic views showing the focusing and converging electric fields associated with two pairs of beam apertures in FIG. 4.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1 is a plan view of a 17V-90° rectangular color picture tube, for example, having a glass envelope 1 made up of a rectangular (FIG. 2) faceplate panel or cap 3 and a tubular neck 5 connected by a rectangular funnel 7. The panel 3 comprises a viewing faceplate 9 and a peripheral flange or side wall 11 which is sealed to the funnel 7. A mosaic three-color phosphor screen 13 is carried by the inner surface of the faceplate 9. The screen is preferably a line screen with the phosphor lines extending substantially parallel to the minor axis Y-Y of the tube (normal to the plane of FIG. 1). A multi-apertured color selection electrode or shadow mask 15 is removably mounted, by conventional means, in predetermined spaced relation to the screen 13. An improved in-line electron gun 19, shown schematically by dotted lines in FIG. 1, is centrally mounted within the neck 5 to generate and direct three electron beams 20 along co-planar convergent paths through the mask 15 to the screen 13.
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The in-line gun 19 of the present invention is designed to generate and direct three equally-spaced co-planar beams along initially-parallel paths to a convergence plane C--C, and then along convergent paths through the deflection plane to the screen 13. In order to use the tube with a line-focus yoke 21 specially designed to maintain the three in-line beams substantially converged at the screen without the application of the usual dynamic convergence forces, which causes degrouping misregister of the beam spots with the phosphor elements of the screen, the gun is preferably designed with samll spacings between the beam paths at the convergence plane C--C to produce a still smaller spacing, usually called the S value, between the outer beam paths and the central axis A--A of the tube, in the deflection plane P--P. The convergence angle of the outer beams with the central axis is arc tan e/c+d, where c is the axial distance between the convergence plane C--C and the deflection plane P--P, d is the distance between the deflection plane and the screen 13, and e is the spacing between the outer beam paths and the central axis A--A in the convergence plane C--C. The approximate dimensions in FIG. 1 are c = 2.7 inches, d = 9.8 inches, e = 0.200 inch (200 mils), and hence, the convergence angle is 55 minutes and s = 157 mils.
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Each cathode 25 comprises a cathode sleeve 37, closed at the forward end by a cap 39 having an end coating 41 of electron emissive material and a cathode support tube 43. The tubes 43 are supported on the rods 23 by four straps 45 and 47 (FIG. 6). Each cathode 25 is indirectly heated by a heater coil 49 positioned within the sleeve 37 and having legs 51 welded to heater straps 53 and 55 mounted by studs 57 on the rods 23 (FIG. 5). The control and screen grid electrodes 27 and 29 are two closely-spaced (about 9 mils) flat plates having three pairs of small (about 25 mils) aligned apertures 59 centered with the cathode coatings 41 to initiate three equally-spaced coplanar beam paths 20 extending toward the screen 13. Preferably, the initial paths 20a and 20b are substantially parallel and about 200 mils apart, with the middle path 20a coincident with the central axis A--A.
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The above-described outward offset of the beam apertures to produce beam convergence is contrary to the teaching of FIG. 3 of the Moodey patent described above, and hence, is not suggested by the Moodey patent.
The focusing apertures 67 and 73 are made as large as possible, to minimize spherical aberration, and as close together as possible, to obtain a desirable small spacing between beam paths. As a result, the fringe portions of adjacent fields interact to produce some astigmatic distortion of the focusing fields, which produces some ellipticity of the normally-circular focused beam spots on the screen. In a three-beam in-line gun, this distortion is greater for the middle beam than for the two outer beams, because both sides of the middle beam field are affected. In order to compensate for this effect, and minimize the elliptical distortion of the beam spots, the wall 69, or at least the surface thereof facing the electrode 31, is curved substantially cylindrically, concave to electrode 31, in the direction normal or transverse to the plane of the three beams, as shown at 79 in FIG. 3. Preferably, this curvature is greater for the middle beam path than for the outer beam paths, hence, the wall 69 may be made barrel-shaped. In the example given, the barrel shape may have a stave radius of 8 inches (FIG. 4) and a hoop radius of 2.28 inches (FIG. 3), with the curvature 79 terminating at the outer edges of the outer apertures 73b.
The shield cup 35 comprises a base portion 81, attached to the open end of the flange 71 of electrode 33, and a tubular wall 83 surrounding the three beam paths 20. The base portion 81 is formed with a large middle beam aperture 85 (about 172 mils) and two smaller outer beam apertures 87 (about 100 mils) aligned, respectively, with the three initial beam paths 20a and 20b.
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In order to compensate for the coma distortion wherein the sizes of the rasters scanned on the screen by the external magnetic deflection yoke are different for the middle and outer beams of the three-beam gun, due to the eccentricity of the outer beams in the yoke field, the electron gun is provided with two shield rings 89 of high magnetic permeability, e.g., an alloy of 52 percent nickel and 48 percent iron, known as 52 metal, are attached to the base 81, with each ring concentrically surrounding one of the outer apertures 87, as shown in FIGS. 4 and 7. These magnetic shields 89 by-pass a small portion of the fringe deflection fields in the path of the outer beams, thereby making a slight reduction in the rasters scanned by the outer beams on the screen. The shield rings 89 may have an outer diameter of 150 mils, an inner diameter of 100 mils, and a thickness of 10 mils.
A further correction for this coma distortion is made by mounting two small discs 91 of magnetic material, e.g., that referred to above, on each side of the middle beam path 20a. These discs 91 enhance the magnetic flux on the middle beam transverse to the plane of the three beams and decrease the flux in that plane, in the manner described in the Barkow patent referred to above. The discs 91 may be rings having an outer diameter of 80 mils, an inner diameter of 30 mils, and a thickness of 10 mils.
Each of the electrodes 27, 29, 31 and 33 are mounted on the two glass rods 23 by edge portions embedded in the glass. The two rods 23 extend forwardly beyond the mounting portion of electrode 33, as shown in FIG. 3. In order to shield the exposed ends 93 of the glass rods 23 from the electron beams, the shield cup 35 is formed with inwardly-extending recess portions 95 into which the rod ends 93 extend. The electron gun 19 is mounted in the neck 5 at one end by the leads (not shown) from the various electrodes to the stem terminals 97, and at the other end by conventional metal bulb spacers (not shown) which also connect the final electrode 33 to the usual conducting coating on the inner wall of the funnel 7.
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